• This surface discoloration will not penetrate deeply and can be removed by scrubbing with a brush and detergent soap.
  • When normal hospital processing is not effective, the instrument can be repolished and passivated by the manufacturer.

The most common causes of this type of corrosion can be traced to:

  1. Inadequate cleaning and drying immediately after use.
  2. Corrosive sterilizing solutions, or too long exposure to  sterilizing solutions especially cold sterilization soak solution.
  3. Ordinary tap water rather than demineralized or distilled water in the cleaning procedures.
  4. Offending detergent agents.
  5. A faulty autoclave.

Cause:

  • Insufficient rinsing of operating room linens after the laundry service has used caustic chemicals.
  • When instruments are wrapped in these linens, the chemicals may be absorbed by the instruments.

Solution: Rinse linen thoroughly

 

Cause: Dried blood in box locks, serrations and ratchets appears  to be rust. It has become baked-on; may cause cracked box  locks.

Solution: Clean instruments thoroughly and immediately.

 

Cause: Excessive moisture left on the surface, box locks or Crevices in sterile wrapped packs. Also, excessive moisture left in the autoclave during and at the completion of the cycle.

Solution: Preheat the autoclave. Don’t rush the drying time – just crack  the door. Check on the condition of the autoclave valves. A  leaking valve can cause moisture or even permit the return of  corrosive matter to the autoclave.

 

Cause: Alkali earth deposits left in inner surfaces of sterilizers resulting from local water. Foreign matter is deposited in instruments.

Solution: Use distilled or demineralized water during sterilization. If not wipe down inner surfaces weekly with acetic acid(vinegar and water) to remove impurities.